From Concept to Mass Production: An End-to-End R&D Collaboration System

Our comprehensive R&D center is dedicated to the application and innovation of high-performance materials. Leveraging advanced 3D modeling and precision finishing systems, our engineering team responds rapidly to market demands, transforming complex footcare concepts into market-ready mass production. Whether improving the bonding of dual-color materials or optimizing energy feedback in FOAM technologies, we drive product value for our partners through continuous process iteration.

Aybroad End-to-End R&D and Manufacturing Collaboration

R&D Innovation

Design Engineering

Technology Craft

Patent Portfolio

Design Engineering

Design & Engineering: From Concept Ideation to Validated Prototypes

Rigorous design and engineering constitute the critical first step in transforming innovative concepts into market successes. Our Design & Engineering department acts not merely as technical executors but as your brand’s Innovation Accelerator.

 

1. Conceptual Translation into Engineering Blueprints

Whether developing an entirely new product or optimizing an existing line, our design process centers on precision and high-level collaboration.

  • From Concept to 3D Model: If you start with only a concept, our designers collaborate closely with you—advancing from initial sketches to 3D modeling. We use an agile, iterative approach to ensure the early-stage models align perfectly with your functional and aesthetic expectations.

  • From Sample to Digital Data: If you provide an existing physical sample, we utilize high-precision 3D scanning to digitize the object. Our engineers then build precise CAD models for dimensional measurement and comparative analysis, ensuring accuracy for reverse engineering and future structural optimization.

 

2. Technical Modeling & Software Capabilities

We utilize industry-leading software platforms to ensure all designs meet the highest engineering standards for accuracy and compatibility:

  • 3D Engineering: Mastery of SOLIDWORKS, RHINO, and AutoCAD to ensure models are structurally sound and primed for mass production.

  • 2D Visualization: Utilization of Adobe Illustrator (AI) and Photoshop (PS) for visual design, including printing patterns, packaging layouts, and photorealistic product renderings.

  • Industry-Specific Systems: Integration of professional systems like CRISPIN to ensure designs meet unique ergonomic and footwear manufacturing requirements.

 

3. Prototyping & Engineering Validation

Prototyping is an indispensable step to mitigate risk before committing to high-cost tooling.

  • Physical Prototypes: We rapidly transform final designs into physical prototypes using 3D printing (PP, Nylon, or other thermoplastics) or CNC-machined wooden molds. This allows teams to evaluate structural integrity, fit, and ergonomic performance.

  • Collaborative Review: Once the prototype is complete, we conduct a joint review with your team. Based on real-world testing and internal data, we fine-tune the digital model until it meets all functional and quality benchmarks.

  • Integrated Packaging Design: During this phase, we simultaneously develop packaging structures and visuals to ensure brand consistency and logistical efficiency.

 

4. Cross-Functional Collaboration & Risk Management

Successful engineering relies on foresight and team synergy.

  • Critical Specification Confirmation: Before finalizing the design, we confirm all key elements, including material specs, manufacturing methods, international compliance standards, and labeling requirements.

  • Internal Production Review: Our Engineering, Manufacturing, and Quality teams hold Production Planning & Preparation meetings to identify potential manufacturing challenges and establish risk-mitigation protocols, ensuring a smooth transition to high-efficiency mass production.