From Materials to Finished Goods: An Uncompromising Faith in Quality

In our facility, every process is a redefinition of "High Quality." Through rigorous supply chain audits, we ensure that all core materials, such as EVA and FOAM, pass strict environmental compliance certifications. By combining precision automated equipment with the craftsmanship of experienced technicians, we maintain tolerances within the millimeter range. It is this obsession with detail that allows us to consistently lead the industry in qualification rates and customer satisfaction within a competitive global market.

Aybroad Uncompromising Quality Control and Craftsmanship

Compliance Quality

Quality Certification

Sustainability & Ethics / ESG

In-House Lab

Compliance Quality

Compliance & Quality: A Deep Commitment to Stability and Reliability

At Aybroad, we are dedicated to building a manufacturing ecosystem rooted in reliability, compliance, and high ethical standards. Our mission is to safeguard our clients' brand equity and provide a rock-solid foundation for long-term, sustainable partnerships.

 

1. Quality Management & Zero-Defect Commitment

Our adherence to ISO 9001 transcends mere certification; it is deeply integrated into every stage of manufacturing to ensure unparalleled product consistency.

  • Systemic Process Control: We utilize a PDCA (Plan-Do-Check-Act) closed-loop mechanism to continuously optimize quality workflows.

  • Multi-Tiered Quality Assurance (QA):

    • IQC (Incoming): Rigorous physical and chemical testing of all raw materials at the source.

    • IPQC (In-Process): Real-time data monitoring and automated inspections during critical phases (injection molding, high-frequency welding) to rectify deviations instantly.

    • FQC (Final): Strict adherence to international AQL sampling standards before any shipment is released.

  • The Goal: We strive for "Zero-Defect Delivery," leveraging lean manufacturing to maintain a Defective Material Rate (DMR) significantly below the industry average.

 

2. ESG Strategic Pillars (Environment · Social · Governance)

We view ESG as the cornerstone of a sustainable supply chain.

  • Environmental (E): We invest in energy-efficient automation and waste-reduction recycling. By promoting sustainable materials (e.g., rEVA, Bio-based TPU), we help brands achieve their carbon reduction goals.

  • Social (S): We prioritize fair compensation and a safe, healthy workplace. We strictly prohibit child or forced labor and invest in vocational training to maintain a stable, high-skill production team.

  • Governance (G): We maintain a transparent, traceable governance structure with regular third-party audits to ensure 100% ethical compliance and supply chain transparency.

 

3. Product Safety & RSL Compliance Management

Product safety is our non-negotiable baseline for global market access.

  • Global Regulatory Coverage: Full compliance with REACH (EU), RoHS, and California Proposition 65.

  • Proactive RSL Protocols: We maintain a continuously updated Restricted Substances List (RSL). Every new material undergoes third-party lab testing before being introduced into mass production.

  • Material Traceability: All critical materials are backed by comprehensive MSDS and third-party reports, ensuring full compliance traceability from procurement to delivery.

 

4. Supply Chain Resilience & Fulfillment Assurance

  • On-Time Delivery (OTD): Powered by our MRP/ERP systems, we maintain an industry-leading OTD rate, meeting the most demanding lead times.

  • Scalability & Flexibility: Our lines are engineered for rapid specification switching, efficiently handling both high-mix/low-volume (HMLV) and large-scale mass production.

  • Risk Mitigation: We have established a robust early-warning system and multi-vendor sourcing strategy to ensure production continuity even during global market fluctuations.