Precision in Every Step, Excellence in Every Partnership.

At Aybroad, precision is more than a technical metric—it is our solemn commitment to our global partners. From initial consultations and precision mold development to scientific material selection and digitized production monitoring, we meticulously refine every stage of our collaborative process. We believe that only through absolute rigor in our operations can we deliver the exceptional product quality that earns the long-term trust of our clients.

Aybroad Precision Process and Partnership

The Mechanical Extremes: A Scientific Approach to Flat Feet and High Arches

The foot arch is nature’s "shock absorber." A healthy arch collapses slightly upon impact to absorb energy and becomes rigid during toe-off to provide propulsion. However, when the arch is too low (Flat Feet) or too high (High Arches), this delicate balance is disrupted, leading to a chain reaction of pain that can travel up to the knees, hips, and spine.

 

I. Flat Feet (Pes Planus): The Unsupported Chassis

  • Definition: The arch collapses, causing the entire sole to touch the ground. This is often accompanied by Overpronation (the ankles rolling inward).

  • Impact: Lack of support causes kinetic stress to shift to the knees and hips, frequently resulting in plantar fasciitis, shin splints, and chronic knee pain.

 

II. High Arches (Pes Cavus): The Failed Suspension

  • Definition: An abnormally high arch that does not descend even under weight-bearing. Pressure is heavily concentrated on the heel and the ball of the foot (metatarsal region).

  • Impact: High arches are too "rigid" and fail to shock-absorb. This leads to frequent ankle sprains, metatarsalgia (forefoot pain), corns, and even vibration-related spinal discomfort.

 

III. Aybroad’s Counter-Mechanical Solutions

As an insole manufacturer, we apply distinct engineering logics to balance these two extremes:

  1. For Flat Feet: Structural Reinforcement & Alignment

    • TPU Longitudinal Arch Support: We utilize high-rigidity materials to physically lift the collapsed medial arch, preventing fascia over-extension.

    • Deep Heel Cup: This feature locks the calcaneus in place, stopping inward ankle rotation and realigning the body’s mechanical axis.

  2. For High Arches: Total Contact & Shock Diffusion

    • Total Contact Contouring: Rather than a "hard push," our insoles fill the void beneath the arch to increase the surface contact area, effectively redistributing pressure away from the heel and forefoot.

    • Segmented Cushioning: Dual-layer cushioning (such as PORON® or Gel) is integrated into the forefoot and heel to compensate for the arch's natural lack of shock absorption.